Diamond Plus Premium German Non-stick Cookware
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Technology
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Woll's patent pending German engineered technology is more than
just diamonds, it is the process. We combine real larger diamonds
with advanced robotics in a multi-layer process. The difference
is not just in the cooking surface, but also in the German
manufacturing technology of an improved cast molding process,
versus the more traditional method of pressure casting. Woll's
state of the art process eliminates the need for oily silicon
materials used to release the pans from its mold. These materials
are the fundamental reason for imperfections in the final
product, such as bubbles and reducing a pans heat conducting
ability. This brings Woll one step closer to creating the perfect
pan.
Woll's multi-function robotic engineering technology precisely
controls the Nano-application process perfectly when applying the
multilayer system of PFOA free nonstick material, to deliver a
pan with superior durability and performance.
This unique process includes meticulous cleaning and drying
times in between each step of the coating application,
strengthening the bond. It uses the equivalent of over 7 football
fields in length of drying ovens to ensure a flawless application
every time. The company's' German engineered manufacturing
process is why Woll USA guarantees extended durability and
lifelong cooking performance.
The new, ultra-modern, green factory, designed by the original
patent developer of diamond reinforced cooking surface, using a
state of the art plasma at 36,032F/20,000C.
New technology and patent pending surfaces of carbon nano tubes
and larger diamonds allows for improved thermal and non-stick
performance. This newest coating process is designed to do what
wasn't even possible 2 years ago.
Proven time tested hand casting craftsmanship and the latest
casting machinery result in stress and void free pans.
The coating facility has longer heating and curing ovens (over 7
football fields in length) which stabilize the curing process
when applying the diamond or titanium coatings. This creates an
extremely durable coating and prevents peeling or chipping. This
process is computer controlled and allows for precise temperature
control. The addition of an 'anti-corrosive' extra base sealant
coating prevents corrosion of the underlying pan, and is unique
to Woll.
The entire facility exceeds all environmental standards and is
approved by local and state governmental standards (extremely
strict and difficult in Germany).
The recent addition of new bottom milling equipment features
water injection cooling to create a perfectly flat, mirror finish
aluminum base.
Select Woll products are gravity cast in steel dies with a
refined high-purity aluminum alloy. It is not made under any
pressure and flows naturally to fill the die, thus the pans can
be 'shocked' (taken from hot to cold) without the pan warping.
Whereas, pans made using the pressure/vacuum cast system need
copper added to the aluminum to make it more liquid so that it
can flow better into the die.
Unfortunately the use of copper, combined with the casting
process means there is a much higher risk of air bubbles forming
in the pan which can create blistering, peeling and cracking of
non-stick surface. It is not recommended to 'shock' competitor's
stamped/drawn cookware as they have been made under stress and
thus the chance of warping is much higher.
A computer directed robotic arm articulates to spray non-stick
on the inside and outside of each individual pan, instead of just
arc spraying onto spinning pans. Computer control eliminates over
or under spraying which can cause peeling and or cracking on deep
or rounded surfaces.
"Diamond Plus Induction" is the only diamond non-stick line that
can be used on induction as well as , electric, ceramic,
halogen, radiant and glass stove tops. The thick 7.5 mm induction
magnetic S/S steel base (using patent pending technology) is
guaranteed not to warp or separate.
Why Diamond Plus?
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Lighter in Weight
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In response to the trend towards a less heavy style of cookware
that is easy to handle, Woll has developed a new range which
combines the unsurpassed cooking attributes of the traditional
gravity cast cookware, but now in a lighter and more functional
format. All existing "light weight" aluminum cookware is either
pressure cast (die cast) or pressed from aluminum sheet. Both the
above methods produce inferior cookware when compared with
traditional gravity cast cookware, as they cannot guarantee even
heat distribution. The method used by Woll to produce the lighter
body is that once the pan has been gravity cast in the normal
way, the molten aluminum in the mold is uniformly squeezed to
thin out the profile. This process is called "squeeze cast" and
affords Diamond Plus cookware the unsurpassed cooking attributes
of gravity cast, but with the lesser weight attributes of
die-cast cookware.
Diamond Coating
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Adding to this excellence is the incredible new nano-technology
diamond coating "Diamond Plus". This new innovative coating is
recognized worldwide as the best non-stick coating. In Woll's new
patent pending procedure, diamond crystals are heated to
36,032F/20,000C and blasted deep into the surface of the cookware
using a plasma , forming an extremely hard base layer which is
impervious to cuts and scratches. This diamond encrusted surface
is harder and far more durable than the base layer used in most
other premium cookware ranges. To this hard diamond base layer is
added an anti-corrosive layer, then the primer and the final top
coating that is infused with diamond crystals, and baked in at
450C. This ensures an extremely heat resistant and abrasion
resistant non-stick coating, unmatched by any other coating on
the market. The entire coating application takes 3 hours and the
pans travel through over 7 football fields in length of ovens.
Woll is so sure that its coating is the best in the world, that
it has given it a limited lifetime guarantee.
Features
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* Excellent and even heat distribution (via diamonds) and is
ideal for browning, searing, and deglazing
* Oven safe up to 500F/260C including lids and fixed handles
* Excellent toughness and durability metal utensil safe
* Patent pending diamond reinforcement sets the industry bench
mark for nonstick performance
* Hand cast technology guarantees no cracking, rusting, or
warping
* Robotic and computerized coating application
* Diamond base layer-guarantees no blisters, bubbles or peeling
* Dishwasher safe
* PFOA free
* Highly designed extra-long, ergonomic handles for comfort and
stability
- Extremely cut and scratch resistant, ultra hard coating with embedded diamond crystals and totally non-stick thanks to superfine nanoparticles.
- Cast handle for safe lifting and handling with an integral, threaded brass insert for sturdy, firmly affixed handles.
- Safety glass lids for energy efficient cooking, ovenproof up to 480f/250c or - than glass lids- terracotta lids for the melt in the mouth results.
- Additionally reinforced edge offers high level of shock resistance and no-mess pouring of sauces.
- Metal utensil, oven and dishwasher safe; pfoa free with a limited lifetime warranty.
- The next generation of diamond reinforced nonstick that uses real diamonds for extreme durability and food release.
- Diamonds conduct heat four times as fast as copper. The surface conducts heat evenly with no hot spots.
- Oven safe to 500-Degree F/ 260-Degree C, and it is metal utensil and dishwasher safe.
- Limited lifetime warranty; PFOA free.
- Made in Germany.